130mm Overmolded Cable Assemblies PVC Black LED Car Headlight Power Supply Overmolded Connect Wires

Production information :

Conductor Sizes

We can extrude conductors as small as 34 gauge and as large as 12 gauge. These can be combined to create a mixed gauge cable.

Conductor Colors

Our custom wire and cable harness capabilities are extensive, from 1 conductor to cables with more than 50 conductors. Custom colors, striping and marking are available to meet your wiring harness design requirements.

Stranding Sizes

Your conductors can be made with stranding as small as 0.002 inches (0.05mm) which is excellent for hi-flex, supple cables. If you just need a standard power conductor we can use stranding as large as 0.01 inches (0.25 mm). Stranding can be bare copper, tinned stranding, tinned conductor or even plated with precious metals such as silver for increased conductivity.

Conductor Insulation

The first protection in any cable is the conductor’s insulation. Our wire and cable extrusion capabilities include a wide range of materials to match your requirements for flexibility, abrasion resistance and environmental conditions. We use the range from basic PVC, PE or PP. We also use insulating materials such as natural rubber, PU, TPE, PTFE (Teflon®) and silicone.

Materials

Polyvinylchloride (PVC)

Polyurethane (PU)

Thermoplastic elastomer (TPE)

Thermoplastic polyester elastomer (TPEE)

Thermoplastic vulcanizate (TPV)

Polytetrafluoroethylene (Teflon®)

Silicone

The hardness or softness of each material can be varied.

Ul® Certified Wire & Cable

There are many standard UL® cable types. UL® standards help designers choose a cable with known specifications instead of creating one from scratch. We are certified by UL® to produce many standard types of wire and cable harnesses.

Parameter:

The quality of the wire harness material directly affects the quality of the wire harness. The choice of wire harness material is related to the quality and service life of the wire harness. In the selection of wire harness products, don't be greedy for cheap, cheap wire harness products may use poor quality wire harness materials. How to distinguish the quality of the harness? Understand the material of the wiring harness. The following is the material of wire harness selection.

The wiring harness is generally composed of wires, insulating sheaths, terminal blocks and packing materials.

1. Material selection of terminal

The copper used for terminal materials (copper parts) is mainly brass and bronze (brass is slightly lower in hardness than bronze), of which brass accounts for a larger proportion. In addition, different coatings can be selected according to different needs.

Second, the choice of insulating sheath

The commonly used materials of sheath material (plastic parts) are PA6, PA66, ABS, PBT, pp, etc. According to the actual situation, flame retardant or reinforcing materials can be added to the plastic to achieve the purpose of reinforcing or flame retardant, such as adding glass fiber reinforcement.

Third, the choice of wire harness

According to the different use environment, choose the corresponding wire material.

Fourth, the choice of dressing materials

Wire harness bandaging plays the role of wear resistance, flame retardant, anticorrosion, interference prevention, noise reduction, and beautification of appearance. Generally, the bandage material is selected according to the working environment and the size of the space. There are usually adhesive tapes, corrugated pipes, PVC pipes, etc. in the choice of packing materials.

Suzhou Sanyouhe Electronic Technology Co., Ltd. (hereinafter referred to as Sanyouhe) is located in Jujin Road, Zhangpu Town, Kunshan City, Jiangsu Province. It was established in October 2015 and in March 2018 in the High-tech Industrial Park of Pingjiang County, Hunan Province. The branch company Hunan Sanyouhe was established.

Sanyouhe is a high-quality technology enterprise engaged in wire harness R&D, design, manufacturing, sales and service. Since its establishment, it has been dedicated to the production of wire harnesses, adhering to the business philosophy of "Hard work, integrity, win-win cooperation" to serve customers. Products are widely used in high-end fields such as electronics, electrical, automotive, new energy, medical, industry, communications, and smart products. Relying on the supporting advantages of industry talents and supply chain, Sanyouhe has a number of core production processes and leading technologies through cooperation and technical exchanges with world-renowned parts suppliers. At the same time, Sanyouhe is constantly improving and innovating, and has made breakthroughs in the design and manufacture of wire harnesses, and has successfully passed UL, ISO 9001 IATF16949 and other international standard certifications, and is committed to becoming the most trusted partner of customers.